Hall NextGen NG220 Mincer Mixer with i-DAS
[NG220]

Hall NextGen NG220 Mincer Mixer with i-DAS

The Hall NG220 Mincer Mixer is a Robust, High-performance machine designed and built for busy butchers, large supermarkets and smallgoods manufacturers. It has a 220-litre Tub capacity with a mixing capacity of 130 kg.

The Hall NG220 Mincer Mixer offers a Size #42 (130 mm) Cutting Head, enabling efficient Mincing and Mixing of Fresh Meat Trims with the same high-definition cut typically found only on much larger machines. The result is higher output, reduced labour, and superior product quality in a compact footprint.

The Hall NG220 Mincer Mixer is Certified to AS4024.1501-2015 Category 3 Safety Standards - a level of certification that is often absent from competing machines in this category.

An Optional Foot Switch is ideal for direct packing onto trays.

Designed, engineered and manufactured in Australia to the highest specifications, the NG220 combines the latest technologies with stringent safety standards. It delivers a Stronger - Smarter - Safer solution for modern meat processing.

NG220 Energy Efficiency Table

The Hall NG220 Mincer Mixer consumes Less Electricity with Higher Output. Energy efficiency of Meat Mincing can simply be calculated by Energy consumption per hour divided by Throughput per hour = Energy consumed per kg of product processed. Table below provides kWh (unit of electricity) consumption if the equipment is operating continuously at maximum load. 

NG220 Energy Efficiency Table

Several critical factors combine to give the NG220 its outstanding Energy efficiency:  
· Optimal Gearbox ratio, precisely matched motor size, RPM and the resultant Torque. 
· Advanced design of the Worm (Auger), Barrel  and Grinding system. 
These elements work together to achieve maximum throughput without overworking the product - delivering a clean, cool-cut with reduced processing time and energy consumption. 

Important Note: A larger, oversized gearbox and motor is NOT always the best solution. Oversizing wastes electricity, increases running cost by thousands of dollars over the machine’s life, and creates hidden penalties like higher heat generation (which shortens product shelf life), higher maintenance cost, larger floor space and a more costly power connection.

Features of Hall NG220 Mincer Mixer

·  Independent direct drive high efficiency, low energy consumption Mincing and Mixing Gearmotors for powerful performance and trouble-free operations. 
·    Hygienic Premium Fully Polished finish on tub and exterior (NOT Bead Blasted) for faster and easier cleaning.
·    New and improved High Efficiency Cutting Head System, providing higher throughput and clean, cool cut that minimises product squashing or pulping, resulting in superior appearance, extended shelf life, and reduced Energy Consumption.
·    Size #42 (130 mm) Cutting Head System with matching worm for optimal performance.
·    Solid Stainless Steel Mincing Worm (Feed screw), mirror polished for smooth product flow and effortless cleaning.
·    Replaceable Barrel is standard, allowing the machine to pass through narrow doorways during installation when required or upgrade to Double Cut System.

NG220 Features

·    Grille-style Flat-Top Lid with Safety Interlock switch, enabling easy viewing, quick cleaning, and safe addition of ingredients effectively without interrupting the mixing process. 
·    Compact footprint requiring only 1230 mm x 742 mm of floor space (excluding barrel).
·    Low Loading Height of 1096 mm, for easier and safer product loading.
·    Quick and Easy fit Splatter Guard supplied as standard with every machine.
·    Easy to remove Mixing Paddle, designed for superior strength and more efficient in mixing and feeding the product into the mincing hopper.
·    Heavy-Duty Paddle Bearing with an Improved, robust design for enhanced reliability.
·    New custom designed Mixing Paddle Drive Shaft Seal for quick and easy replacement.
·    Four Heavy Duty Stainless Steel Lockable Swivel Castors for easy manoeuvring into confined spaces.

NG i-Das Introduction Screen

·    Cutting edge Hall NextGen NG i-DAS (Intelligent Display and Safety) System featuring a  4.5” full Colour LCD Screen with an animated graphic display for easy intuitive operation and clear function information.
·    Certified to Category 3 Safety Standards - a certification not commonly offered by other brands of machines in this size category.
·    Computer Controlled Automatic reciprocating cycle with adjustable mixing timer (1 to 15 minutes) for consistent, efficient mixing. A Countdown Timer with audible beep notifies the operator when the cycle is complete.
·    Continuous Real-time Status Monitoring for all Safety Interlock Switches, Emergency Stop Switch, Foot Switch, Contactors and Overloads.
·    Advanced Electric Fault Detection and Information system - in the rare event of an electrical fault, the i-DAS System displays a clear error code with message, enabling quicker troubleshooting and identification of any faulty electrical component or connection issue prior to calling a service technician to reduce downtime and multiple service call-outs.
·    Built-in Motor Overload protection and 24V Signal circuitry for enhanced safety.
·    Emergency Stop Switch and Isolator Switch are Standard.

Options available

·  The Tandem System in meat mincing links two machines to create a continuous production line with Increased Output, ideal for high-volume production. This setup usually connects a primary grinder/mixer to a secondary machine via a transfer tube, enabling a first-grind to second-grind (or mix) processing without manual handling. The Hall Tandem System is available in two layout options to suit floor space availability and workflow: 


1. Right angle layout (TR)

NG220 Tandem Right Angle Layout

 

2.  Parallel layout (TP)

NG220 Tandem Paralle Layout

 

Tandem System Benefits

Reduces overworking
of the product. It minimizes exposure, temperature rise and maintains  the product definition. The closed system also reduces the need for manual handling, lowering the risk of contamination. It is designed to meet higher hygienic (e.g. USDA/CE) standards .

Reduces Capital, Labour
, and Maintenance costs by eliminating the need for a second mechanical loading hoist or manual transfers. This provides savings on labour and increases operational efficiency.

Flexible and versatile setup allowing the operator option of running each machine individually or in the Tandem setup. 

Tandem Setup requires lower power supply connection as well as being suitable for limited overhead clearance areas compared to a much larger single machine while offering comparable or higher throughput. 

Lower capital outlay
as the 1st Bin Lifter is optional and a 2nd Bin Lifter is not required in this system.

  · Double Cut 3 Piece System (DC): a high performance, meat-cutting system that uses a multi-stage cutting assembly involving multiple plates and knife. A pre-cutter mincing plate, a double-sided star knife, and mincing plates—to achieve a finer, more homogeneous, and efficient grind in a single pass, thereby reducing labour and time. This system requires special Double Cut Barrel, Stud and Lock Ring, and can be ordered on a new machine or easily retrofitted “in the field”. 

NG220 Double Cut DC System

·  Variable Speed Drive VSD (E): for running mincing worm at optional higher speed during Mincing operation. This is typically used for 2nd Cut mincing process to increase throughput and reduce processing time. This option can be ordered on a new machine.

NG220 Variable Speed Drive VSD - E

Various models to suit varied requirements:
·  HALL NG220 Mincer Mixer - Base Model    :  NG220
·  HALL NG220 Mincer Mixer + 2nd Speed/VSD: NG220-E
·  HALL NG220 Mincer Mixer + Double Cut System: NG220-DC
·  HALL NG220 Mincer Mixer + 2nd Speed/VSD + Double Cut System: NG220-E-DC
·  HALL NG220 Mincer Mixer + Tandem Right Angle Layout: NG220-TR
·  HALL NG220 Mincer Mixer + Tandem Parallel Layout: NG220-TP
·  HALL NG220 Mincer Mixer + 2nd Speed/VSD + Tandem Right Angle Layout: NG220-E-TR
·  HALL NG220 Mincer Mixer + 2nd Speed/VSD + Tandem Parallel Layout: NG220-E-TP

NG commoin Options


·    Barrel Guard with Safety Interlock switch, mandatory for safe operation when using mincing plates with hole sizes larger than 8mm. This guard can be ordered with new machine or retrofitted easily “in the field”.
·    “Plug and Play” Foot Switch - provides convenient, hands free control for small batch production and packing directly onto trays. Simply plugs into the dedicated socket already fitted on the front of every machine.
·    Bone Collection (Gristle Extraction) System - eliminates bone, gristle, and other undesirable particles from minced product.
·    Mincing Plates with various hole sizes are available to suit specific product and texture requirement.
·    Spider Plate allows the tub to be emptied after mixing without further mincing.
·    Custom Machine Height can be accommodated at the time of order (subject to feasibility) to better suit individual customer requirements.
·    Heavy-Duty Stainless-Steel Levelling Pads, available as an alternative to the standard Swivel castors for applications requiring a fixed, stable installation.

NG220 Standard inclusioins, Dimensions and Specifications

Reviews

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