Hall NextGen NG100 Mincer Mixer with i-Das
[NG100]

Hall NextGen NG100 Mincer Mixer with i-Das

The Hall NG100 Mincer Mixer is a Compact, High-performance machine designed and built for gourmet butchers, small-batch processors with limited floor space. 

The Hall NG100 Mincer Mixer has a 100-litre Tub capacity with a mixing capacity of 45 kg.

The Hall NG100 Mincer Mixer offers a Size #42 (130 mm) Cutting Head, enabling efficient Mincing and Mixing of Fresh Meat Trims with the same high-definition cut typically found only on much larger machines. The result is higher output, reduced labour, and superior product quality in a compact footprint.

It is also available in a Single-Phase version, making it suitable for mobile butchers or sites without 3-phase power connection.

An Optional Foot Switch is ideal for direct packing onto trays.

Compared with hand-fed mincers, the Hall NG100 significantly reduces processing time and labour with improved yield and product definition. The NG100 is compact, practical and affordable upgrade.

Designed, engineered and manufactured in Australia to the highest specifications, the NG100 combines the latest technologies with stringent safety standards. It delivers a Stronger - Smarter - Safer solution for modern meat processing.

NG100 with Lid Open

The Hall NG100 Mincer Mixer consumes Less Electricity with Higher Output. Energy efficiency of Meat Mincing can simply be calculated by Energy consumption per hour divided by Throughput per hour = Energy consumed per kg of product processed. Table below provides kWh (unit of electricity) consumption if the equipment is operating continuously at maximum load. 

NG100 Energy Efficiency Table

Several critical factors combine to give the NG100 its outstanding Energy efficiency:  
· Optimal Gearbox ratio, precisely matched motor size, RPM and the resultant Torque. 
· Advanced design of the Worm (Auger), Barrel  and Grinding system. 
These elements work together to achieve maximum throughput without overworking the product - delivering a clean, cool-cut with reduced processing time and energy consumption. 

Important Note: A larger, oversized gearbox and motor is NOT always the best solution. Over-sizing wastes electricity, increases running cost by thousands of dollars over the machine’s life, and creates hidden penalties like higher heat generation (which shortens product shelf life), higher maintenance cost, larger floor space and a more costly power connection.

Features of Hall NG100 Mincer Mixer

·  Independent direct drive high efficiency, low energy consumption Mincing and Mixing Gear-motors for powerful performance and trouble-free operations. 
·    Hygienic Premium Fully Polished finish on tub and exterior (NOT Bead Blasted) for faster and easier cleaning.
·    New and improved High Efficiency Cutting Head System, providing higher throughput and clean, cool cut that minimises product squashing or pulping, resulting in superior appearance, extended shelf life, and reduced Energy Consumption.
·    Size #42 (130 mm) Cutting Head System with matching worm for optimal performance.
·    Solid Stainless Steel Mincing Worm (Feed screw), mirror polished for smooth product flow and effortless cleaning.
·    Replaceable Barrel is standard, allowing the machine to pass through narrow doorways during installation when required or upgrade to Double Cut System.

NG100 Features

·    Grille-style Flat-Top Lid with Safety Interlock switch, enabling easy viewing, quick cleaning, and safe addition of ingredients effectively without interrupting the mixing process. 
·    Compact footprint requiring only 715 mm x 742 mm of floor space (excluding barrel).
·    Low Loading Height of 1096 mm, for easier and safer product loading.
·    Quick and Easy fit Splatter Guard supplied as standard with every machine.
·    Easy to remove Mixing Paddle, designed for superior strength and more efficient in mixing and feeding the product into the mincing hopper.
·    Heavy-Duty Paddle Bearing with an Improved, robust design for enhanced reliability.
·    New custom designed Mixing Paddle Drive Shaft Seal for quick and easy replacement.
·    Four Heavy Duty Stainless Steel Lockable Swivel Castors for easy manoeuvring into confined spaces.

NG i-Das Introduction Screen

·    Cutting edge Hall NextGen NG i-DAS (Intelligent Display and Safety) System featuring a  4.5” full Colour LCD Screen with an animated graphic display for easy intuitive operation and clear function information.
·    Certified to Category 3 Safety Standards - a certification not commonly offered by other brands of machines in this size category.
·    Computer Controlled Automatic reciprocating cycle with adjustable mixing timer (1 to 15 minutes) for consistent, efficient mixing. A Countdown Timer with audible beep notifies the operator when the cycle is complete.
·    Continuous Real-time Status Monitoring for all Safety Interlock Switches, Emergency Stop Switch, Foot Switch, Contactors and Overloads.
·    Advanced Electric Fault Detection and Information system - in the rare event of an electrical fault, the i-DAS System displays a clear error code with message, enabling quicker troubleshooting and identification of any faulty electrical component or connection issue prior to calling a service technician to reduce downtime and multiple service call-outs.
·    Built-in Motor Overload protection and 24V Signal circuitry for enhanced safety.
·    Emergency Stop Switch and Isolator Switch are Standard.

Options available

NG common Options

·    Single Phase 230V Machine for where 3 phase power is not available, ideal for mobile butcher operation.
·    Barrel Guard with Safety Interlock switch, mandatory for safe operation when using mincing plates with hole sizes larger than 8mm. This guard can be ordered with new machine or retrofitted easily “in the field”.
·    “Plug and Play” Foot Switch - provides convenient, hands free control for small batch production and packing directly onto trays. Simply plugs into the dedicated socket already fitted on the front of every machine.
·    Bone Collection (Gristle Extraction) System - eliminates bone, gristle, and other undesirable particles from minced product.
·    Mincing Plates with various hole sizes are available to suit specific product and texture requirement.
·    Spider Plate allows the tub to be emptied after mixing without further mincing.
·    Custom Machine Height can be accommodated at the time of order (subject to feasibility) to better suit individual customer requirements.
·    Heavy-Duty Stainless-Steel Levelling Pads, available as an alternative to the standard Swivel castors for applications requiring a fixed, stable installation.

NG100 Standard inclusions, Dimensions and Specifications


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